Introduction:

Diaphragm pump is separated from the live column and pump cylinder by a thin film, so as to protect the live column and pump cylinder. The part on the left side of the diaphragm in contact with the liquid is made of corrosion-resistant material or coated with a layer of corrosion-resistant material; The right side of the diaphragm is filled with water or oil.

Suitable for all kinds of highly toxic, flammable, volatile liquid, all kinds of strong acid, strong alkali, strong corrosive media, etc. It can transport particles up to 10mm in diameter, and has little wear to the pump when pumping mud and impurities. No need for irrigation, suction up to 7m, lift up to 50m. Through good performance, it can transport some medium that is not easy to flow, and has many advantages of self-priming pump, submersible pump, shield pump, mud pump and impurity pump. There are no rotating parts and no shaft seal diaphragm to completely separate the pumping medium from the moving parts of the pump and the working medium, and the conveyed medium will not leak outwards.

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Operating principle:

Electric diaphragm pump is a new type of pump, due to the breakthrough progress in the diaphragm material, to apply to petrochemical, ceramics, metallurgy and other industries, is characterized by no need for irrigation water, self-priming ability.

The motor drives the diaphragm on the left and right ends of the plunger through the reducer box to reciprocate. In the left and right two pump chambers, the movement of the upper and lower four one-way ball valve diaphragms causes a change in the volume of the working chamber, forcing the four one-way ball valves to open and close alternately, so that the liquid is constantly inhaled and discharged.

When choosing an electric diaphragm pump, the following aspects need to be considered:
The properties of the conveying medium: It is necessary to consider the corrosiveness, viscosity, density and other properties of the medium in order to choose the appropriate material and model.
Flow rate and head: It is necessary to select appropriate flow rate and head according to actual needs to ensure that the pump can meet production needs.
Power supply and voltage: It is necessary to consider whether the power supply and voltage meet the requirements to ensure that the pump can operate normally.
Model and brand: It is necessary to choose the appropriate model and brand based on actual needs to ensure the quality and service life of the pump.
Installation environment: It is necessary to consider whether the installation environment meets the requirements, such as temperature, humidity, explosion-proof level, etc.
After sales service: It is necessary to consider whether the after-sales service is complete in order to receive timely technical support and maintenance services during use.
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Characteristic 1:

1, do not need irrigation water, self-imbibition capacity of more than 7 meters.

2, through the performance is good, the diameter of 10 mm below the particles, mud, etc., can be effortlessly passed.

3, because the diaphragm will be separated by the transmission medium and the transmission machinery, the medium will never leak outwards. And the pump itself has no shaft seal, and the service life is greatly extended. According to different media, the diaphragm is divided into neoprene rubber, fluorine rubber, butadiene rubber, etc., which can fully meet the requirements of different users.

4, due to the use of planetary cycloidal transmission structure, so that the pump type to obtain a small size such as compared with the same type of pump, its volume weight are reduced by about half.

5, the pump body medium flow part, according to user requirements, divided into cast iron, stainless steel, rubber lining, motor is divided into ordinary type, explosion-proof type, speed regulation type, the pump is used in the following occasions.

Automation: The electric diaphragm pump adopts electric drive, which can achieve remote control and automated operation, improving production efficiency.
High pressure conveying: Due to the use of diaphragm design, the electric diaphragm pump can withstand higher conveying pressure and achieve better conveying effect.
Leakage prevention: The electric diaphragm pump adopts a fully enclosed design, which can effectively prevent fluid leakage and safeguard production safety.
Corrosion resistance: The main components such as the diaphragm and pump head are made of corrosion-resistant materials, which can adapt to various corrosive media.
Long lifespan: Due to its simple structure and fewer vulnerable parts, electric diaphragm pumps have a longer service life, reducing maintenance costs.
Energy saving and environmental protection: Electric diaphragm pumps have high conveying efficiency, which can reduce energy waste and environmental pollution.

Characteristic 2:

1, the pump will not overheat: compressed air for power, in the exhaust is an expansion heat absorption process, the temperature is reduced when the pneumatic pump is working, no harmful gas discharge.

2, no electrical spark: the pneumatic diaphragm pump does not use electricity for power, and prevents electrostatic sparks after grounding.

3, it can be passed by liquid containing particles: because of the positive displacement type and the inlet is a ball valve, it is not easy to be blocked.

4, the shear force on the material is very low: how to suck in and spit out when working, so the agitation of the material is minimal, suitable for the transport of unstable substances.

5, the flow can be adjusted, you can install a throttle valve at the outlet of the material to adjust the flow.

6, with self-priming function.

7, can run empty, without danger.

8, can dive work.

9, can transport a wide range of fluids, from low viscosity to high viscosity, from corrosive to viscous.

10, no complex control system, no cables, fuses, etc.

11, small size, light weight, easy to move.

12, no lubrication so easy maintenance, will not pollute the working environment due to drip.

13, the pump can always remain efficient, will not be reduced because of wear.

14, 100% energy utilization, when the outlet is closed, the pump automatically stops, there is no equipment movement, wear, overload, heat.

15, no dynamic seal, easy maintenance to avoid leakage, no dead point during work.

 

Range of application:

1, suck peanut butter, pickles, mashed potatoes, small sausage, jam, apple pulp, chocolate, etc.;

2, pump paint, gum, pigment;

3, all types of adhesives and glues can be pumped;

4, all kinds of tile, porcelain, brick and pottery glaze;

5, after the oil well is drilled, pump the sediment and grouting;

6, pump all kinds of sewage;

7, pump all kinds of emulsions and fillers;

8, use the pump for tanker, barge clearance to absorb the sewage in the warehouse;

9, hops and baking powder slurry, syrup, molasses;

10, pump mine, kang road, tunnel, mineral processing, slag in the water;

11, pump cement grouting and mortar, all kinds of rubber pulp;

12, all kinds of abrasives, corrosives, oil and mud, cleaning oil scale and general containers;

13, a variety of highly toxic, flammable, volatile liquids;

14, a variety of strong acids, strong alkalis, strong corrosive liquids;

15, as a variety of filter press before the pressure feeding device.

 

Advantage:

Pneumatic one-way diaphragm pump with reliable quality long service life, low noise, small vibration, never crash, fine work and other six advantages, that is, can pump the flow of liquid, but also to transport some difficult to flow the medium, with self-priming pump, submersible pump, shield pump, mud pump and impurity pump and other conveying machinery many advantages.

1, the flow is spacious, the passing performance is good, the maximum particle diameter is allowed to pass up to 10 mm. When pumping mud and impurities, little wear to the pump;

2, the pneumatic one-way diaphragm pump does not need irrigation, suction up to 8.8 meters, head up to 84 meters, outlet pressure ≧8.4bar;

3, the pneumatic one-way diaphragm pump has no rotating parts, no shaft seal, the diaphragm and other pumping medium is completely separated from the moving parts of the pump and the workpiece medium, and the conveyed medium will not leak outwards. Therefore, when pumping toxic, volatile or corrosive media, it will not cause environmental pollution and harm personal safety;

4, the head and flow can be adjusted stepless by the opening of the air valve (the air pressure is adjusted between 1-8.4bar);

5, can be immersed in the medium to work;

6, no need to use electricity, safe and reliable in flammable and explosive places;

7, the pneumatic diaphragm pump is simple in structure, less wearing parts, simple in structure, easy to install and maintain, the medium of the pump will not contact the valve, the rod and other moving parts, unlike other types of pumps due to the wear of the rotor, piston, gear, blade and other parts and the performance gradually decreased;

8, easy to use, reliable work, open and stop simply open and close the gas valve, even if due to unexpected circumstances for a long time without medium operation or sudden stop of the pump will not be damaged, once overload, the pump will automatically stop, with self-protection performance, when the load returns to normal, and can automatically start operation;

9, the pneumatic diaphragm pump does not need oil lubrication, even if idling, there is no effect on the pump, which is a major feature of the pump;

10, can transport more viscous liquid.

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Applicable industry:

Chemical industry: acid, alkali, solvent, suspended matter, dispersion system.

Petrochemical industry: heavy oil, grease, mud, sludge, etc.

Coating industry: resin, solvent, colorant, paint, etc.

Daily chemical industry: detergent, shampoo, emulsion, emulsion, hand cream, surface activator.

Ceramic industry: mud, porcelain paste, lime paste, clay paste.

Mining: coal slurry, magma, mud, mortar, lubricating oil, etc.

Water treatment: lime slurry, soft sediment, sewage, chemicals, waste water.

Food industry: liquid semi-solid, chocolate, salt water, vinegar, syrup, vegetable oil, soybean oil, honey.

Beverage industry: yeast, syrup, concentrate, air-liquid mixture, wine, fruit juice, corn pulp, etc.

Pharmaceutical industry: solvent, acid, alkali, plant refining liquid, ointment and other kinds of drug liquid.

Paper industry: binder, resin, paint, ink, pigment, hydrogen peroxide, etc.

Electronics: solvent, plating solution, cleaning solution, nitric acid, waste acid, corrosive acid, polishing liquid.

Textile industry: dye chemicals, resins, adhesives, etc.

Construction: cement paste, ceramic tile binder, rock paste, ceiling paint, etc.

Automotive industry: polishing emulsions, oils, coolants, automotive primers, oil emulsions, varnishes, varnish additives, degreasing fluids, paints, etc.

Furniture industry: binder, varnish, dispersion system, solvent, color agent, white wood glue, epoxy resin, starch binder.

Metallurgy, casting and dyeing: metal paste, hydroxide and carbonized paste, dust washing paste, etc.

 

Internal system and diaphragm installation method

1. Diaphragm pump device system:
The diaphragm pump equipment system is composed of one or more double-sided pumps, such as pneumatic double diaphragm pumps. The collection pipes on the water pump are separate, so that each side of the pump has a multi-component substance component. This device is connected to the outputs on both sides, so that the pump’s out of phase output is in phase. At each outlet of the pump, diaphragm isolation valves can be selected to prevent backflow of mixed materials. If a non 1:1 mixing ratio is required, an additional pump can be selected to achieve multiple mixing ratios.
Diaphragm failure monitoring system, used to detect leakage of diaphragm in diaphragm pumps. The system includes a pump and a diaphragm to isolate the studio from the pumping room. A first optical fiber is connected to the working chamber, and a pneumatic diaphragm pump is used to transmit an optical signal through the working fluid. A second optical fiber is connected to the studio to receive optical signals transmitted from the first optical fiber. The pump has a studio that contains working fluid; A pumping chamber, pneumatic diaphragm pump for pumping materials into and out of the pump; An electrical signal establishment device establishes the first electrical signal when the optical signal is transmitted from the first optical fiber and passes through the unpolluted working fluid to reach the second optical fiber. This electrical signal is set up by a device, which generates a second electrical signal when the optical signal is transmitted from the first optical fiber and the pneumatic diaphragm pump passes through the contaminated working fluid to reach the second optical fiber. When the second electrical signal is established, the leakage problem of contaminated materials entering the studio through the diaphragm can be detected.
2. Installation method for diaphragm pump inner membrane plate:
Under the condition of not affecting the volume change requirements of the pump, fully utilize the excellent compressive performance of the diaphragm, and install it on the geometric size of the diaphragm. It not only does not increase cost, but also greatly improves the service life of the diaphragm, ensuring normal production and improving product quality. It is suitable for the installation of diaphragms in various types of diaphragm pumps.